Temperature sensors housed in ceramic protection tubes are specialized industrial instruments designed to measure extreme heat in environments that would otherwise destroy standard metal sensors. These assemblies typically utilize a thermocouple or RTD (Resistance Temperature Detector) element inserted into a tube made of high-purity alumina or mullite, which provides exceptional thermal stability and resistance to chemical corrosion at temperatures exceeding 1000°C. The ceramic sleeve acts as a robust barrier, shielding the sensitive internal wiring from the “harsh” atmosphere of furnaces, kilns, and glass melts, while maintaining high insulation resistance to ensure accurate signal transmission despite the intense thermal stress.

The working principle of a temperature sensor within a ceramic protection tube relies on the Seebeck effect (for thermocouples) or electrical resistance changes (for RTDs), where the ceramic sheath serves as a critical interface for heat transfer. When the assembly is inserted into a high-temperature environment, thermal energy is conducted through the ceramic wall—chosen for its high thermal conductivity and resistance to thermal shock—until the internal sensing element reaches thermal equilibrium with the process. In a thermocouple, this heat creates a voltage V proportional to the temperature difference between the measuring junction and the reference junction. The ceramic tube’s primary role is to maintain this physical integrity by preventing gas permeation and chemical “poisoning” of the sensor wires, ensuring the electrical signal remains stable and accurate even under the most volatile industrial conditions.

Temperature sensors with ceramic protection tubes are indispensable in industries where “extreme” is the standard operating procedure. Because ceramics can withstand temperatures that would melt or oxidize stainless steel, they are primarily used in the following applications:

  • Metal Processing and Smelting

  • Glass Manufacturing

  • Ceramics and Brick Production

  • Waste Incineration

  • Heat Treatment Processes

  • Energy and Power Generation

PTOPC-39, PTTJC-39, PTTKC-39

In stock

Temperature sensor suitable for high temperature measurements, made of SINTEC ceramic coating with high resistance to mechanical damages and thermal shock.

TTSCU-22, TTRCU-22, TTKCU-22

In stock

Temperature sensor suitable for measurement primarily in heat-treating furnaces, boiler houses, etc. This sensor has double protection tube: inner ceramic and outer made of heat resistant steel.